nav emailalert searchbtn searchbox tablepage yinyongbenwen piczone journalimg journalInfo journalinfonormal searchdiv searchzone qikanlogo popupnotification paper paperNew
2025, 04, v.24 36-47
尿素合成的电催化碳氮偶联机理及催化剂设计策略
基金项目(Foundation): 国家自然科学基金青年科学基金项目(52401284); 江苏省自然科学基金项目(BK20240957)
邮箱(Email): s.liu@ntu.edu.cn;c.yan@suda.edu.cn
DOI: 10.12194/j.ntu.20241206001
摘要:

尿素作为重要氮肥,广泛应用于农业和化工,但传统工业合成能耗高、碳排放量大,对环境压力显著。为实现低能耗、环保的尿素合成,电催化碳氮偶联反应成为研究热点。然而,该过程面临反应物吸附缓慢、竞争副反应显著、多步路径复杂等挑战,导致尿素产率和选择性受限。高效催化剂的开发是突破关键:催化剂的结构和成分直接影响反应物的吸附、活化及转化效率,同时决定反应体系的稳定性和能耗。本文从碳氮偶联机理出发,概述基于不同碳源和氮源的反应机制,重点探讨杂原子掺杂、空位工程、晶面调控、原子尺度调控、合金化及异质结构构建等催化剂优化策略,并总结最新研究进展,为提升电催化性能提供技术参考。此外,本文分析了电催化剂工业化应用的挑战,包括催化剂稳定性、反应条件优化及成本控制,提出未来研究方向,以支持清洁尿素生产,助力碳中和与人工氮循环目标的实现。

Abstract:

Urea, as an important nitrogen fertilizer, is widely used in agriculture and chemical industry. However, traditional industrial synthesis processes have high energy consumption and large carbon emissions, imposing significant environmental pressure. To achieve low-energy and environmentally friendly urea synthesis, electrocatalytic carbon-nitrogen(C-N) coupling reactions have become a research hotspot. However, this process faces challenges such as slow reactant adsorption, significant competing side reactions, and complex multi-step pathways, resulting in limited urea yield and selectivity. The development of efficient catalysts is the key breakthrough: the structure and composition of catalysts directly affect the adsorption, activation, and conversion efficiency of reactants, while also determining the stability and energy consumption of the reaction system. Starting from the C-N coupling mechanism, this paper reviews the reaction mechanisms based on different carbon and nitrogen sources, focuses on catalyst optimization strategies including heteroatom doping, defect engineering, facet control, atomic-scale design, alloying, and heterostructure construction, and summarizes the latest research progress to provide technical reference for improving electrocatalytic performance. In addition, this paper analyzes the challenges of industrial application of electrocatalysts, including catalyst stability, reaction condition optimization, and cost control, and proposes future research directions to support clean urea production and contribute to achieving carbon neutrality and artificial nitrogen cycle goals.

参考文献

[1]JIN J, WICKS J, MIN Q H, et al. Constrained C2adsorbate orientation enables CO-to-acetate electroreduction[J].Nature, 2023, 617(7962):724-729.

[2]de LUNA P, HAHN C, HIGGINS D, et al. What would it take for renewably powered electrosynthesis to displace petrochemical processes?[J]. Science, 2019, 364(6438):eaav3506.

[3]ZHU P, WU Z Y, ELGAZZAR A, et al. Continuous carbon capture in an electrochemical solid-electrolyte reactor[J]. Nature, 2023, 618(7967):959-966.

[4]HUANG J E, LI F W, OZDEN A, et al. CO2electrolysis to multicarbon products in strong acid[J]. Science, 2021,372(6546):1074-1078.

[5]WEI P F, GAO D F, LIU T F, et al. Coverage-driven selectivity switch from ethylene to acetate in high-rate CO2/CO electrolysis[J]. Nature Nanotechnology, 2023, 18(3):299-306.

[6]OZDEN A, LI J, KANDAMBETH S, et al. Energy-and carbon-efficient CO2/CO electrolysis to multicarbon products via asymmetric ion migration-adsorption[J]. Nature Energy, 2023, 8(2):179-190.

[7]CHEN C J , YAN X P , WU Y H , et al. Oxidation of metallic Cu by supercritical CO2and control synthesis of amorphous nano-metal catalysts for CO2electroreduction[J]. Nature Communications, 2023, 14:1092.

[8]FU X B, PEDERSEN J B, ZHOU Y Y, et al. Continuous-flow electrosynthesis of ammonia by nitrogen reduction and hydrogen oxidation[J]. Science, 2023, 379(6633):707-712.

[9]SURYANTO B H R, MATUSZEK K, CHOI J, et al. Nitrogen reduction to ammonia at high efficiency and rates based on a phosphonium proton shuttle[J]. Science, 2021,372(6547):1187-1191.

[10]HAN S H, LI H J, LI T L, et al. Ultralow overpotential nitrate reduction to ammonia via a three-step relay mechanism[J]. Nature Catalysis, 2023, 6(5):402-414.

[11]CHEN F Y, WU Z Y, GUPTA S, et al. Efficient conversion of low-concentration nitrate sources into ammonia on a Ru-dispersed Cu nanowire electrocatalyst[J]. Nature Nanotechnology, 2022, 17(7):759-767.

[12]GAO Q, YAO B Q, PILLAI H S, et al. Synthesis of core/shell nanocrystals with ordered intermetallic single-atom alloy layers for nitrate electroreduction to ammonia[J]. Nature Synthesis, 2023, 2(7):624-634.

[13]WU Y S, JIANG Z, LIN Z C, et al. Direct electrosynthesis of methylamine from carbon dioxide and nitrate[J]. Nature Sustainability, 2021, 4(8):725-730.

[14]JOUNY M, LÜJ J, CHENG T, et al. Formation of carbon-nitrogen bonds in carbon monoxide electrolysis[J].Nature Chemistry, 2019, 11(9):846-851.

[15]LI D, ZHAO Y X, MIAO Y X, et al. Accelerating electron-transfer dynamics by TiO2-immobilized reversible single-atom copper for enhanced artificial photosynthesis of urea[J]. Advanced Materials, 2022, 34(51):2207793.

[16]LIANG Z S, LEE C, LIU J W, et al. Booming electrocatalysts for urea synthesis via nitrogen-integrated carbon dioxide reduction reaction[J]. Materials Today Catalysis, 2023,2:100011.

[17]LIU S X, WANG T Y, ELBAZ L, et al. Recent progress in C-N coupling for electrochemical CO2reduction with inorganic nitrogenous species in aqueous solution[J]. Materials Reports:Energy, 2023, 3(1):100178.

[18]ZHU X R, ZHOU X C, JING Y, et al. Electrochemical synthesis of urea on MBenes[J]. Nature Communications,2021, 12:4080.

[19]CHEN C, ZHU X R, WEN X J, et al. Coupling N2and CO2in H2O to synthesize urea under ambient conditions[J].Nature Chemistry, 2020, 12(8):717-724.

[20]JIAO Y R, LI H B, JIAO Y, et al. Activity and selectivity roadmap for C-N electro-coupling on MXenes[J]. Journal of the American Chemical Society, 2023, 145(28):15572-15580.

[21]YING Y R, FAN K, QIAO J L, et al. Rational design of atomic site catalysts for electrocatalytic nitrogen reduction reaction:one step closer to optimum activity and selectivity[J]. Electrochemical Energy Reviews, 2022, 5(3):6.

[22]LIU X, JIAO Y, ZHENG Y, et al. Mechanism of C-N bonds formation in electrocatalytic urea production revealed by ab initio molecular dynamics simulation[J]. Nature Communications, 2022, 13:5471.

[23]MA Z Y, LUO Y, WU P, et al. Unique geometrical and electronic properties of TM2-B2quadruple active sites supported on C2N monolayer toward effective electrochemical urea production[J]. Advanced Functional Materials, 2023,33(35):2302475.

[24]XU M Q, WU F F, ZHANG Y, et al. Kinetically matched C-N coupling toward efficient urea electrosynthesis enabled on copper single-atom alloy[J]. Nature Communications, 2023, 14:6994.

[25]CHEN X Y, LÜS N, KANG J X, et al. Efficient C-N coupling in the direct synthesis of urea from CO2and N2by amorphous SbxBi1-xOyclusters[J]. Proceedings of the National Academy of Sciences of the United States of America, 2023, 120(39):e2306841120.

[26]LÜZ, ZHOU S L, ZHAO L, et al. Coactivation of multiphase reactants for the electrosynthesis of urea[J]. Advanced Energy Materials, 2023, 13(25):2300946.

[27]SUN M M, WU G Z, JIANG J D, et al. Carbon-anchored molybdenum oxide nanoclusters as efficient catalysts for the electrosynthesis of ammonia and urea[J]. Angewandte Chemie International Edition, 2023, 62(19):e202301957.

[28]LIU S S, WANG M F, CHENG Q Y, et al. Turning waste into wealth:sustainable production of high-value-added chemicals from catalytic coupling of carbon dioxide and nitrogenous small molecules[J]. ACS Nano, 2022, 16(11):17911-17930.

[29]JIANG M H, ZHU M F, WANG M J, et al. Review on electrocatalytic coreduction of carbon dioxide and nitrogenous species for urea synthesis[J]. ACS Nano , 2023, 17(4):3209-3224.

[30]ZHANG X R, ZHU X R, BO S W, et al. Electrocatalytic urea synthesis with 63.5%faradaic efficiency and 100%N-selectivity via one-step C-N coupling[J]. Angewandte Chemie International Edition, 2023, 62(33):e202305447.

[31]ZHU C Y, WEN C X, WANG M, et al. Non-metal boron atoms on a CuB12monolayer as efficient catalytic sites for urea production[J]. Chemical Science, 2022, 13(5):1342-1354.

[32]JIAO D X, DONG Y L, CUI X Q, et al. Boosting the efficiency of urea synthesis via cooperative electroreduction of N2and CO2on MoP[J]. Journal of Materials Chemistry A,2023, 11(1):232-240.

[33]SHIBATA M, YOSHIDA K, FURUYA N. Electrochemical synthesis of urea on reduction of carbon dioxide with nitrate and nitrite ions using Cu-loaded gas-diffusion electrode[J]. Journal of Electroanalytical Chemistry, 1995, 387(1/2):143-145.

[34]FENG Y G, YANG H, ZHANG Y, et al. Te-doped Pd nanocrystal for electrochemical urea production by efficiently coupling carbon dioxide reduction with nitrite reduction[J]. Nano Letters, 2020, 20(11):8282-8289.

[35]WANG Y, XIA S, ZHANG J F, et al. Spatial management of CO diffusion on tandem electrode promotes NH2intermediate formation for efficient urea electrosynthesis[J].ACS Energy Letters, 2023, 8(8):3373-3380.

[36]WEI X X, WEN X J, LIU Y Y, et al. Oxygen vacancymediated selective C-N coupling toward electrocatalytic urea synthesis[J]. Journal of the American Chemical Society,2022, 144(26):11530-11535.

[37]LÜC D, ZHONG L X, LIU H J, et al. Selective electrocatalytic synthesis of urea with nitrate and carbon dioxide[J]. Nature Sustainability, 2021, 4(10):868-876.

[38]MENG N N, HUANG Y M, LIU Y, et al. Electrosynthesis of urea from nitrite and CO2over oxygen vacancy-rich ZnO porous nanosheets[J]. Cell Reports Physical Science, 2021,2(3):100378.

[39]ZHAO Y L, DING Y X, LI W L, et al. Efficient urea electrosynthesis from carbon dioxide and nitrate via alternating Cu-W bimetallic C-N coupling sites[J]. Nature Communications, 2023, 14:4491.

[40]ZHAO Q L, LU X X, WANG Y N, et al. Sustainable and high-rate electrosynthesis of nitrogen fertilizer[J]. Angewandte Chemie International Edition , 2023, 62(33):e202307123.

[41]ZHANG X R, ZHU X R, BO S W, et al. Identifying and tailoring C-N coupling site for efficient urea synthesis over diatomic Fe-Ni catalyst[J]. Nature Communications, 2022,13:5337.

[42]CHEN C, LI S, ZHU X R, et al. Balancing sub-reaction activity to boost electrocatalytic urea synthesis using a metal-free electrocatalyst[J]. Carbon Energy, 2023, 5(10):e345.

[43]LÜC D, LEE C, ZHONG L X, et al. A defect engineered electrocatalyst that promotes high-efficiency urea synthesis under ambient conditions[J]. ACS Nano , 2022 , 16(5):8213-8222.

[44]LI Z Y, ZHOU P, ZHOU M, et al. Synergistic electrocatalysis of crystal facet and O-vacancy for enhancive urea synthesis from nitrate and CO2[J]. Applied Catalysis B:Environmental, 2023, 338:122962.

[45]LEVERETT J, TRAN-PHU T, YUWONO J A, et al. Tuning the coordination structure of Cu-N-C single atom catalysts for simultaneous electrochemical reduction of CO2and NO3-to urea[J]. Advanced Energy Materials, 2022 ,12(32):2201500.

[46]WEI X X, LIU Y Y, ZHU X R, et al. Dynamic reconstitution between copper single atoms and clusters for electrocatalytic urea synthesis[J]. Advanced Materials, 2023,35(18):2300020.

[47]PAN L, WANG J N, LU F, et al. Single-atom or dualatom in TiO2nanosheet:which is the better choice for electrocatalytic urea synthesis?[J]. Angewandte Chemie International Edition, 2023, 62(8):e202216835.

[48]LIU C C, TONG H L, WANG P F, et al. The asymmetric orbital hybridization in single-atom-dimers for urea synthesis by optimizing the C-N coupling reaction pathway[J].Applied Catalysis B:Environmental, 2023, 336:122917.

[49]ZHANG S B, GENG J, ZHAO Z, et al. High-efficiency electrosynthesis of urea over bacterial cellulose regulated Pd-Cu bimetallic catalyst[J]. EES Catalysis, 2023, 1(1):45-53.

[50]ZHANG D Y, XUE Y R, ZHENG X C, et al. Multi-heterointerfaces for selective and efficient urea production[J].National Science Review, 2022, 10(2):nwac209.

[51]YUAN M L, CHEN J W, BAI Y L, et al. Unveiling electrochemical urea synthesis by co-activation of CO2and N2with Mott-Schottky heterostructure catalysts[J]. Angewandte Chemie International Edition, 2021, 60(19):10910-10918.

[52]YUAN M L, ZHANG H H, XU Y, et al. Artificial frustrated Lewis pairs facilitating the electrochemical N2and CO2conversion to urea[J]. Chem Catalysis, 2022, 2(2):309-320.

[53]LUO Y T, XIE K, OU P F, et al. Selective electrochemical synthesis of urea from nitrate and CO2via relay catalysis on hybrid catalysts[J]. Nature Catalysis, 2023, 6(10):939-948.

[54]HE Y Z, LIU S S, WANG M F, et al. Deciphering engineering principle of three-phase interface for advanced gas-involved electrochemical reactions[J]. Journal of Energy Chemistry, 2023, 80:302-323.

[55]HE Y Z, LIU S S, WANG M F, et al. Advancing the electrochemistry of gas-involved reactions through theoretical calculations and simulations from microscopic to macroscopic[J]. Advanced Functional Materials, 2022, 32(48):2208474.

基本信息:

DOI:10.12194/j.ntu.20241206001

中图分类号:TQ441.41;TQ426

引用信息:

[1]马春阳,周海燕,宦云飞,等.尿素合成的电催化碳氮偶联机理及催化剂设计策略[J].南通大学学报(自然科学版),2025,24(04):36-47.DOI:10.12194/j.ntu.20241206001.

基金信息:

国家自然科学基金青年科学基金项目(52401284); 江苏省自然科学基金项目(BK20240957)

检 索 高级检索

引用

GB/T 7714-2015 格式引文
MLA格式引文
APA格式引文